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We invite you to make an appointment and visit our power catamaran
production facility, at Kawana, Queensland.
We painstakingly hand build each and every Kevlacat
power catamaran to meet the specific needs of our demanding
customers.
Although our modern plant is outfitted with top of the
line equipment, nothing substitutes for good old fashioned
craftsmanship and attention to detail. You will find
that we take the time to build a boat that will last
and will deliver top value to you over the years. Even
though it costs us more to hand build your rough water
catamaran to withstand the rigors of extreme weather
conditions, we have been able to hold our prices at
or below most comparable-sized, stamped-out assembly
line boats. |
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Starting
with an award winning hull and deck design, each
Kevlacat catamaran is built painstakingly from
the finest materials available. Kevlacat's unique
planing hull design and construction techniques
are engineered to maximize hull strength while
minimizing weight. The end result is a tougher,
faster, more stable catamaran. |
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Each
hull and deck mold is carefully waxed and inspected
to insure a flawless finish on the final boat. |
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Next
the highest grades of vinyl ester resin gel coats
and chopped glass layers are carefully sprayed
into the molds, assuring a smooth, lasting factory
finish on every boat. |
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Next
comes the critical stage of incorporating Dupont
Kevlar into the hull. As you know, Kevlar is the
material used in bullet proof vests. It is incredibly
strong and light weight, making it ideal for the
rough water Kevlacat catamaran. Of course Kevlar
is very expensive, but we have found no substitute
when it comes to strength and keeping the hull
weight down. Using Kevlar trims almost 25% from
the overall weight of the hull. This translates
into big savings at the gas pump for many years
to come.
As you can see in the pictures to the right, laying
the Kevlar is very labor intensive and great care
is taken to get it just right in every boat we
build. We use special, proven techniques to eliminate
the possibility of delamination or blisters that
have plagued many other boat manufacturers. Our
hulls have been subjected to some of the roughest
waters in the world, yet continue to perform without
failure. |
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One
of the reasons the Kevlacat catamaran holds up
so well to rough waters is the way we install
bulkheads. We generally install more bulkheads
and then we hand glass every bulkhead to the hull,
making the whole hull and bulkheads one integral
unit. You can actually feel the difference as
you walk on the deck and pound on the side of
the hull.
Once the bulkheads are in, we carefully place
fuel tanks, dry storage, fish boxes, and engine
compartments to properly balance the load throughout
the boat. Each bulkhead compartment is glassed
water tight. |
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We
take just as much care in fabricating the deck
and floor. Any balsa or foam strenghtening materials
are fully encased in resin impregnated fiberglass.
The result is a boat that is stong, light weight
and built to last a lifetime. |
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As
the hulls, floors and decks are pulled from the
molds, they are assembled. Unlike many larger
assembly line manufacturers, Kevlacat still hand
glasses the floor and the deck to the hull. No
screws to pop or glues to fail under the extreme
pounding our boats are designed to take out in
rough waters. The result is one integral unit
that will hang together through the toughest conditions. |
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Next
we install the "goodies", oftentimes
based on the unique needs of our customers. Although
we have several standard designs, we have a great
deal of flexibility in the placement of live wells,
storage, and other creature comforts. All critical
components like live wells, fish and ice boxes
and cutting stations are hand glassed to the floor
and deck, again, insuring many, many years of
trouble-free service. |
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Our
pilot stations are roomy enough to accomodate
all the latest state-of-the-art electronics and
instrumentation. Whether we factory install an
electronics package for you or you do it yourself,
you will find plenty of room and easy access. |
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One
of the last assembly steps involves installation
of the potty and the upholstered items, including
berths, seats and lean rails.
We take great care to make sure critical electrical
components and wiring are accessable to you for
future additions and potential maintenance.
Bilge pumps and live well pumps are installed
and tested. |
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Finally
the boats are inspected, finish polished and any
loose ends wrapped up. If we are installing factory
power, we will add them at this point. |
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Now
it is time for the wet test. First on a local
lake, then on the coast if requested.
Finally, your prize hand-crafted sportfishing
or diving catamaran is ready for your first fishing
trip.... the first of many, many more to come. |
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